What is AQL and how to use AQL chart for garments sampling and inspection
Published at : December 02, 2021
AQL কি এবং গার্মেন্টস স্যাম্পলিং ও পরিদর্শনের জন্য AQL চার্ট কিভাবে ব্যবহার করবেন
What is AQL and how to use AQL chart for garments sampling and inspection
Based on the acceptable quality limit sampling size chosen from the AQL tables, we carefully ensure to select random production samples. We inspect each sample and classify the defects into critical, major and minor defects. We use detailed product checklists for these definitions. Your are invited to make amendments if there are any product-specific issues we need to take into account.
According to the number of defects found for each type, we will advise you to accept or to reject your shipment. You can then make your own decision based on the detailed report we have provided, discuss the findings with your vendor, ask him to rework, re-produce or sort out the defective products.
HOW TO USE THE AQL TABLES?
The AQL tables are incorporated into international quality standards to help ensure product quality meets your expectations.
The tables will determine the sampling size we inspect according to your order quantity and your Acceptable Quality Tolerance level (I, II or III). The standard AQL sampling plan used by 98% of the people is the level II for a normal product inspections.
If your order has multiple references, we should ideally perform a level II inspection on each reference, at the minimum.
For a standard order, the standard level II from the AQL gives the minimum sampling size we should check per reference if you do not want to take additional risks. If we inspect a general level II sampling size on multiple references orders, then the sampling size is diluted and divided by the number of references, increasing the risks as the sampling size must not be representative enough. More information about:
How to use the AQL table
Choosing the right AQL inspection level
HOW TO FIND YOUR SAMPLING SIZE ON THE AQL TABLE?
To find the AQL sampling size for inspection, we look at the first chart and locate the range of total items produced on the left side. You have the choice of levels I, II and III, with Level III being the most stringent testing and level I being the least. Level II is the standard and is most commonly used. For example, if you are producing 8,000 items, at level II that results in the letter L which in turn corresponds to the inspection of 200 items in the second table.
On the top of the second AQL chart, you can find the defect levels, ranging from 0 to 6.5. Choose which level to apply to each type of defect: critical, major, and minor. Most importers usually choose standard defect levels which are 0/2.5/4, but you can pick 1/1/1 or 0/1.5/2.5 for high-risk products such as those in the automotive industry. Using the standard 0/2.5/4 defect levels and a sample size of 200, we see that if you have more than 0 critical defects, 10 major defects, or 14 minor defects, you should reject your shipment. Of course, the decision about what to do after your received the inspection results belongs to you. Most importers discuss all inspection findings with their vendor/manufacturer to improve wherever possible.
In case the inspection results are very close to AQL limits, it is important that you double check if the level of found defects is acceptable to you or not.
ভিডিও প্লে-লিস্ট লিংকঃ
গার্মেন্টসে কোয়ালিটির ডিপার্টমেন্টের বিভিন্ন পদবীর দায়িত্ত ও কর্তব্যগুলো কি? Job responsibility of different position of Garments Quality Department
https://youtube.com/playlist?list=PL89ssD-LXMuutcbJsL8qrzwSz43q2Lsq-
পূর্বের ভিডিও লিংকঃ
একজন কোয়ালিটি ইনচার্জের কাজ কি।। Job responsibility of garment quality controller incharge
https://youtu.be/Si3obIrmJzs
কোয়ালিটি কন্ট্রোলারের কাজ কি।। Quality Controller Job Responsibility
https://youtu.be/BPkxZZp-K2A
গার্মেন্টসের কোয়ালিটি ইন্সপেক্টরের কাজ কি । Garment quality inspector job responsibilities
https://youtu.be/M5KmKVBeqOE
Types of Garments Washing Process | Different types of wash
https://youtu.be/qxcEsPfILSs
My contacts:
Facebook
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https://fb.me/gtsrubel
Messenger
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https://m.me/gtsrubel
Linkedin
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https://www.linkedin.com/feed/
Youtube
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https://www.youtube.com/channel/UCLxzq8bL1XnGt9V9bq7JYKg?sub_confirmation=1
Thanks everyone to stay with Garments & Textile Solution Channel
Engr.Md. Rafiquddin Rubel
Senior Manager & Head (QMS & QA)
Textile MBA (BUTEX), BSc (USAB), Diploma (UEC)
#AQL
#Acceptable_Quality_Level
#AQL_Chart
Vedio Tags:
Total quality control,quality control slideshare,quality control,software for manufacturing,QA testing services company,msa quality control,testing and improving QA,Quality Control,Product Inspection,AQL chart,Acceptable quality levels,Acceptable quality limits,Garments Manufacturing,AQL,AQL tables,AQL chart for garment inspection,AQL explained,SPC and SQC,QA process improvement,QC v QA,quality assurance,statistical quality control,data qa
What is AQL and how to use AQL chart for garments sampling and inspection
Based on the acceptable quality limit sampling size chosen from the AQL tables, we carefully ensure to select random production samples. We inspect each sample and classify the defects into critical, major and minor defects. We use detailed product checklists for these definitions. Your are invited to make amendments if there are any product-specific issues we need to take into account.
According to the number of defects found for each type, we will advise you to accept or to reject your shipment. You can then make your own decision based on the detailed report we have provided, discuss the findings with your vendor, ask him to rework, re-produce or sort out the defective products.
HOW TO USE THE AQL TABLES?
The AQL tables are incorporated into international quality standards to help ensure product quality meets your expectations.
The tables will determine the sampling size we inspect according to your order quantity and your Acceptable Quality Tolerance level (I, II or III). The standard AQL sampling plan used by 98% of the people is the level II for a normal product inspections.
If your order has multiple references, we should ideally perform a level II inspection on each reference, at the minimum.
For a standard order, the standard level II from the AQL gives the minimum sampling size we should check per reference if you do not want to take additional risks. If we inspect a general level II sampling size on multiple references orders, then the sampling size is diluted and divided by the number of references, increasing the risks as the sampling size must not be representative enough. More information about:
How to use the AQL table
Choosing the right AQL inspection level
HOW TO FIND YOUR SAMPLING SIZE ON THE AQL TABLE?
To find the AQL sampling size for inspection, we look at the first chart and locate the range of total items produced on the left side. You have the choice of levels I, II and III, with Level III being the most stringent testing and level I being the least. Level II is the standard and is most commonly used. For example, if you are producing 8,000 items, at level II that results in the letter L which in turn corresponds to the inspection of 200 items in the second table.
On the top of the second AQL chart, you can find the defect levels, ranging from 0 to 6.5. Choose which level to apply to each type of defect: critical, major, and minor. Most importers usually choose standard defect levels which are 0/2.5/4, but you can pick 1/1/1 or 0/1.5/2.5 for high-risk products such as those in the automotive industry. Using the standard 0/2.5/4 defect levels and a sample size of 200, we see that if you have more than 0 critical defects, 10 major defects, or 14 minor defects, you should reject your shipment. Of course, the decision about what to do after your received the inspection results belongs to you. Most importers discuss all inspection findings with their vendor/manufacturer to improve wherever possible.
In case the inspection results are very close to AQL limits, it is important that you double check if the level of found defects is acceptable to you or not.
ভিডিও প্লে-লিস্ট লিংকঃ
গার্মেন্টসে কোয়ালিটির ডিপার্টমেন্টের বিভিন্ন পদবীর দায়িত্ত ও কর্তব্যগুলো কি? Job responsibility of different position of Garments Quality Department
https://youtube.com/playlist?list=PL89ssD-LXMuutcbJsL8qrzwSz43q2Lsq-
পূর্বের ভিডিও লিংকঃ
একজন কোয়ালিটি ইনচার্জের কাজ কি।। Job responsibility of garment quality controller incharge
https://youtu.be/Si3obIrmJzs
কোয়ালিটি কন্ট্রোলারের কাজ কি।। Quality Controller Job Responsibility
https://youtu.be/BPkxZZp-K2A
গার্মেন্টসের কোয়ালিটি ইন্সপেক্টরের কাজ কি । Garment quality inspector job responsibilities
https://youtu.be/M5KmKVBeqOE
Types of Garments Washing Process | Different types of wash
https://youtu.be/qxcEsPfILSs
My contacts:
🔗👇👇
https://fb.me/gtsrubel
Messenger
🔗👇👇
https://m.me/gtsrubel
🔗👇👇
https://www.linkedin.com/feed/
Youtube
🔗👇👇
https://www.youtube.com/channel/UCLxzq8bL1XnGt9V9bq7JYKg?sub_confirmation=1
Thanks everyone to stay with Garments & Textile Solution Channel
Engr.Md. Rafiquddin Rubel
Senior Manager & Head (QMS & QA)
Textile MBA (BUTEX), BSc (USAB), Diploma (UEC)
#AQL
#Acceptable_Quality_Level
#AQL_Chart
Vedio Tags:
Total quality control,quality control slideshare,quality control,software for manufacturing,QA testing services company,msa quality control,testing and improving QA,Quality Control,Product Inspection,AQL chart,Acceptable quality levels,Acceptable quality limits,Garments Manufacturing,AQL,AQL tables,AQL chart for garment inspection,AQL explained,SPC and SQC,QA process improvement,QC v QA,quality assurance,statistical quality control,data qa
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